Smoked Macaroni and Cheese is the ultimate comfort food. Tender macaroni noodles tossed in a velvety cheese sauce and placed in the smoker to give it that rich, bold flavor. It’s the perfect side dish to serve with BBQ or to have as a meal on its own.

Smoked macaroni and cheese inspired by Disney's Inside Out "Anger" character.

Smoked Macaroni and Cheese is outrageously cheesy and combines a mixture of cheddar cheese, parmesan cheese and smoked gouda. It has a light smokey flavor and the crispy crusty edges we all love!

To give it a little Disney touch I added the character Anger from the movie Inside Out. He’s made out of sliced pepperoni, black olives, provolone cheese, Colby Jack and cheddar cheese.

If you are looking for more delicious cheese recipes, try Dutch Oven Mac and Cheese, Cheddar Cheese and Chive Scones, and Philly Cheesesteak Fries.

Why You’ll Love This Mac and Cheese

  • Ultra creamy. Rich and creamy and made with a combination of cheeses to give you the most amazing cheesy flavor.
  • Customized to your taste. Choose your favorite cheese, noodles and if you do not own a smoker, just pop it in the oven and it’s still a winner.
  • Easy to make. Boiled pasta and a one pot cheese sauce makes this an easy meal or side dish.
  • Great for gatherings. This mac and cheese is such a crowd pleaser. Adults and kids will go nuts over how good it is.

Ingredient Notes

Here are some notes on the ingredients. For a full list of ingredients, check out the recipe card below.

  • Pasta- For this recipe, I use elbow macaroni. You can also use shells, penne or fusilli.
  • Smoked gouda cheese- I love the extra smokiness this cheese adds to this dish. I peel off the rind and use a food processor with a shredder attachment. It’s so fast and easy.
  • Parmesan cheese- Use grated not shredded.
  • Sharp cheddar cheese- Make sure to use block cheese instead of pre-shredded which has celulose to prevent clumping and will affect the texture of your sauce.
  • Half and Half- To give it more creaminess, I add half and half in addition to using whole milk.
  • Mustard powder- Gives this mac and cheese a great kick and helps elevate all the flavors.
  • All purpose flour- This helps thicken the cheese sauce.
  • Pecan chips- Mild and not over powering. You can easily find them inside your local hardware store.
Cooked macaroni tossed with cheese sauce.

Step By Step Instructions

STEP 1: Cook pasta. In a large pot, bring water and salt to a boil. Add pasta and cook for one 1-2 minutes shy of al dente according to the package instructions.

STEP 2: Drain pasta. Drain pasta and place inside bowl. Toss with olive oil and set aside.

Melted butter
Flour and melted butter mixed together to form roux.

STEP 3: Make béchamel. In dutch oven or deep sauce pan, melt butter. Add flour over medium heat and whisk for one minute until bubbly and golden. Gradually whisk in milk and half and half. Whisk continuously until thickened, about 2-3 minutes.

STEP 4: Combine cheese. Stir in half of cheddar cheese and smoked gouda cheese. Mix until completely melted. Add mustard powder and stir to combine.

STEP 5: Toss pasta and sauce together. Add cooled pasta and stir until combined and pasta is completely coated with cheese sauce. Season with salt.

STEP 6: Prepare pan. Lightly grease cast iron or baking dish. Pour half of the mac and cheese inside the dish. Sprinkle with second half of cheddar cheese and then the remaining mac and cheese.

Cooked béchamel sauce.
Cheese sauce made with cheddar and smoked gouda.

STEP 7: Add topping. Sprinkle with parmesan cheese and extra cheddar cheese if you’d like.

STEP 8: Finish in smoker. Place uncovered mac and cheese inside smoker and keep it at a steady 225 degrees for 1 hour.

Expert Tips For The Cheesiest Mac and Cheese

  • Add a variety of cheeses. No matter if they’re tangy, smoked or salty, mixing up your cheese will add depth and flavor to your macaroni dish.
  • Undercook your pasta. Avoid mushy and overcooked pasta by cooking it 1-2 minutes less than the recommended package instructions.
  • Add extra cheese on top. This will give you a nice crust and golden brown color once it has finished cooking in the smoker.
  • Grate your own cheese. Pre-shredded cheese has cellulose to prevent it from clumping. Make sure to use block cheese to achieve a smooth sauce.
  • Use mild-flavored chips for your smoker, such as apple or pecan.
    Finished smoked macaroni and cheese served inside a bowl.

    Variations

    Here are some delicious mix-ins that you can incorporate into your mac and cheese.

    • Crisp and crumbled bacon
    • Diced BBQ chicken
    • Veggies such as peas and broccoli
    • Pepperoni
    • Lobster or shrimp
    • Pulled Pork

    Additional Toppings

    Not only does adding toppings add more flavor to your mac and cheese, but it also helps insulate the pasta and keeps it from drying out. Any of these items would be a great choice.

    • Buttery Panko breadcrumbs. Mix 1 cup of Panko breadcrumbs with 4 Tbsp of unsalted butter. Sprinkle the top before place inside the smoker.
    • Flavored breadcrumbs. Use Panko or homemade breadcrumbs and add sautéed garlic, herbs or bacon bits.
    • Extra cheese. Who doesn’t love more cheese? Sprinkle just a thin layer on top.
    Cheesy macaroni and cheese.

    Frequently Asked Questions

    Can I make this mac and cheese ahead of time?

    Yes! Make the entire dish, cover and refrigerate until you are ready to finish inside the smoker.

    What kind of wood should I use to smoke my mac and cheese?

    I would recommend a mild wood like pecan, apple or maple.

    Should I add breadcrumbs on top?

    Breadcrumbs add a nice crunch texture to the mac and cheese. Toast them first with a bit of butter, then sprinkle on top before smoking for a golden crust. Panko works particularly well.

    Should I cover my mac and cheese when smoking.

    Leave uncovered to prevent the pasta from getting mushy. It will also help caramelize the top and give a great contrast to this creamy dish.

    What if I don’t have a smoker?

    If you don’t have a smoker, there’s a couple options. First, use smoked cheeses to help achieve the smokey flavor you’re looking for. Smoked Gouda, Smoked Cheddar, or Smoked Gruyere are great choices. Another option is cooking your mac and cheese on top of your grill over indirect heat for 30 minutes or until bubbly and the cheese is melted.

    Storing and Freezing

    Place this Smoked Macaroni and Cheese inside a sealed, airtight container. Refrigerate for up to 3 to 5 days.

    Freezing

    Tightly wrap macaroni and cheese with plastic wrap. It can be kept inside the freezer for up to 3 months.

    To reheat, place inside a preheated 350 degree oven and bake for 30-45 minutes until it’s hot and bubbling.

    More Cheesy Recipes To Try

    After trying out this recipe, I’d love to hear your feedback. Please consider leaving a comment below. Don’t forget to tag me on Instagram and follow me on Pinterest for more mouthwatering recipes. Your support is greatly appreciated!

    5 from 1 review

    Smoked Macaroni and Cheese

    Kristen-The Epicurean Mouse
    This smoked macaroni and cheese is outrageously cheesy. It's made with 3 different cheeses and is lightly smoked inside a smoker to give it a rich and bold flavor. Perfect as a meal and great for gatherings and holidays.

    Ingredients
     

    • 1 lb Elbow macaroni pasta
    • 1 stick Butter, unsalted
    • 1/2 cup Flour, all purpose
    • 2 1/2 cups Whole milk
    • 2 cups Half and Half
    • 1 Tbsp Mustard powder
    • 4 cups Sharp cheddar cheese, grated, divided, plus more for topping
    • 1 cup Smoked gouda cheese, grated
    • 1 cup Parmesan cheese, grated
    • Salt, To Taste

    Instructions
     

    • In large stock pot, bring water to a boil. Add pasta and cook over medium heat 1-2 minutes shy of al dente according to instructions on packaging.
    • Drain pasta and place in large bowl. Toss with olive oil to prevent the pasta from sticking together. Set aside.
    • Next, melt butter inside dutch oven or large stockpot. Add flour and whisk for 1 minute until mixture is golden and bubbly.
    • Slowly add milk and half and half. Whisk continuously until mixture is thickened, about 2-3 minutes. Add 2 cups of cheddar cheese and smoked gouda. Next, whisk in mustard powder.
    • Pour cheese sauce over cooled noodles. Toss to combine and evenly coat pasta. Season with salt.
    • Lightly grease baking dish and pour half of the pasta mixture into prepared pan. Sprinkle with 1 cup of cheddar cheese and 1/2 cup of parmesan cheese. Add remaining pasta mixture and top off with remaining cheddar cheese and parmesan cheese.
    • Place pan inside smoker. Set temperature to 225 degrees for 1 hour.
    Calories: 734kcal, Carbohydrates: 55g, Protein: 28g, Fat: 45g, Saturated Fat: 26g, Polyunsaturated Fat: 2g, Monounsaturated Fat: 11g, Trans Fat: 1g, Cholesterol: 126mg, Sodium: 758mg, Potassium: 267mg, Fiber: 1g, Sugar: 7g, Vitamin A: 1355IU, Vitamin C: 1mg, Calcium: 713mg, Iron: 1mg
    Did you make this recipe?Please consider Leaving a star rating and review!